Medical Wire Harness

Biometric Cables is a certified Wiring Harness Manufacturer in Chennai , who offers quality, customised medical wire harness products based on your medical equipment requirement and application. Being the industry led medical wiring harness manufacturer, We have been serving the OEMS in the Medical equipment and Accessories industry for past 17 years. 

Custom Medical Wiring Harnesses

Dependability is an essential aspect when it comes to medical device manufacturing . Custom wiring harnesses is certainly a must, therefore for ensuring that the medical equipment and accessories are safe and reliable. From being a custom wiring harness manufacturer, we constantly push our boundaries in manufacturing highly reliable and quality interconnect  solutions for medical applications that are dependable at all times. 

Quality and Performance Tested

Even the slightest variation or flaw in the wiring components can greatly cause adverse consequences in patient diagnosis and health. Keeping this in mind, it is extremely crucial to implement rigourous quality controls and testing procedures for quality medical industry products. We conform to the industry standard consensus IPC / WHMA A 620 D standard ( IPS Standard for the Wiring Harness). Our manufacturing facility is RoHS compliant. Our expertise team and quality management systems (ISO 13845 Accredited) and processes ensures that our wiring harness are manufactured with utmost quality for your medical devices. 

ULTRASOUND TRANSDUCERS

Being an expert in wiring harness manufacturing , our reliable wiring harness systems in the ultrasound probe withstands the larger use cycles while maintaining it's intented purpose. Our BMC team of qualified engineers are specialised in local biomedical services such as Ultrasound Transducer / Probe Repairs in India. BMC ensures that all the Ultrasound Probe repairs meet the manufacturer's specifications before the delivery to our customers. All the repair works performed on Ultrasound Transducers are guaranteed for 6 months. BMC's quality probe repair work is available to our clients without the expense of costly manufacturer service contracts. Our local oem biomedical services and works coupled with our low prices have brought our customers back, leading to the repeated business by ultrasound diagnostic radiographers and sonographers at the business rate of 98%. Our repair works widely varies from Acoustic membrane, Cable replacement, Cable repair, Crystal replacement, Scan head replacement etc.

SPO2 SENSOR

                                                                                                                                                Our medical wire harness assemblies spo2 sensors complies with EN 60601- 1:2006/AC:2010 , EN 60601-1-2:2007/AC:2010 , ISO 80601-2-61:2011, ISO 10993 that adds the assurance to sensor quality. Our SpO2 sensors namely Adult clip, Adult flexible silicon, Multisite 'y', neonatal wrap, pediatric clip, and pediatric flexible silicon are mainly used by patient monitor manufacturers. Custom made length SpO2 specifications could built upon request. They are available in variable lengths from 3ft to 9 ft, and custom lengths are also possible. They are extremely resistant to mechanical stresses, making them less prone to failure. Compatibility with common monitoring devices from all well-known  manufacturers is assured. Our SpO2 sensors can be cleaned and disinfected using any standard disinfectant or cleaning agent based on aldehydes, alcohols, amines & ammonium compounds.

ECG CABLES

BMC has been known for manufacturing quality medical wire harness ECG Cables for your customised monitoring requirements. Specific cable yoke concepts; functional, construction with an attractive design and a small outline; patient lead wires with Innovative materials for high flexibility and easy handling; user and patient-friendly. Cables with standard connection systems, customer- specific  wiring harness manufacturing solutions that make sure unique products shielded and unshielded lead wires and coloured lead wires as an option. Reusable ECG precordial suction chest electrodes with universal connection &reusable peripheral clamp electrode for adults and pediatrics; Nickel- Silver, Silver Chloride and Nickel-plated with universal connection (4 mm socket and snap); supplied in packs of 4 pieces in the colours red, yellow, green and black. Complies with CE, AHA, AAMI EC 53, ISO 10993 Recommendations and CE certified.                                                                                                                                                                                                                                                                                        

Oxygen Sensors

  • Designed for 5 years life time at 1 atmosphere at 25 deg C
  • Made to meet ISO 80601-2-55: 2016, CE Certified
  • Designed and manufactured according to EN ISO 13485:2003
  • Accurate and Reliable Response
  • Excellent Signal Stability oxygen sensors
  • Stable against Interference of anesthetic agents
  • Widely suitable for  oem medical device / equipment manufacturers such as anesthetic workstation/ machine manufacturers, Ventilator manufacturers, biomedical engineers, medical equipment exporters etc



                      OXYGEN SENSOR                                                                                                                         

BREATHING CIRCUITS

Our Breathing Circuits are designed and optimized for Mechanical ventilators, Anaesthesia machines, Transport ventilators. The ventilator circuits consists of Silicone smooth bore tubing, WYE connector, catheter mount tube, and water trap. This is a durable product. It can be sterilized by autoclave (up to 134°C), chemical stimulants for medical products, or EtO gases. Smooth Bore in the ventilator circuits is designed to cut water accumulation and volume compression. These circuits provides low compliance consistency and easy to clean. Tough material breathing circuit tube provides safe cuffs and kink resistance. Low resistance and mechanical dead space are given for each breath. Extremely Light weight breathing circuits for patient comfort. CE- Certified , EN:ISO:12342:2009

FLOW SENSORS

                                                                                                                                

Flow sensors are not just another accessory. They make a big difference in the performance of your ventilation equipment and the delivery of numerous key measurements. BMC offers various types of technologies such as hot wire, differential pressure ,variable orifice ,faced orifice flow sensors cost effectively which is ideal for ICU Ventilator machine manufacturers and dealers. These Flow sensors are used for measuring volume flows in the field of anaesthetics/ventilation.

TEMPERATURE SENSORS

                                                                                                                                                                      We manufacture various types of critical Temperature sensor / probes (patient warmers), oral temperature sensors, inline temperature sensors, baby warmer sensor. Our biomedical chip thermistor assemblies embedded within the temperature sensors are designed for the use of continuous and intermittent patient temperature monitoring. Repeatability and fast response are essential factors for these medical wire harness applications which caters to the needs of patient warmer manufacturer and infant radiant warmer manufacturers. Intensive care units along with patient recovery rooms have also adopted our patient temperature probes as part of their vital sign monitoring procedure.The temperature sensors / patient warmers can be customised according to your needs.

CAUTERY ACCESSORIES

The product range is rounded off by a series of single-use sterile products for special purposes and specific niche markets namely Cautery Pencils, Bipolar Forceps, Bipolar cables and Patient plates with Adaptor cables. BMC guarantees that only high- quality materials are used for the production of our forceps. Consistent and optimum spring tension for example, is ensured by using special surgical steel. The well-proven isolation coating resists without any problems highly alkaline cleaning agents, so that the electrical safety of the instrument is reliably ensured. The safety plug made of high-tech plastic encloses the complete connection area, even between the contact surfaces, in order to avoid the deposit of impurities in areas which are difficult to access. Our wiring harness solutions caters to the needs of cautery machine manufacturers and cautery machine brands.

ECG SIMULATOR

The Cardiosim series is an advanced, compact & portable simulator, compatible for use with different makes/models of ECG machines & monitors. It is an unique system for measuring up to 12 leads ECG at easily adjustable heart rates and arrhythmias.All models are capable of operating on mains & battery. The Cardiosim series is powered by 16-bit high performance microcontroller.One can use adaptor cable to connect and simulate ECG waveforms, instead of connecting complex ECG cables.In addition, the ECG cables with any type of leads can be connected to the universal stud of the ECG Simulator in very minimal time.

IBP CABLES

BMC IBP cables provide the interface between various IBP transducers and almost all monitors, ensuring that it accurately monitors patient vitals.For meeting different interface of Invasive-Blood Pressure(IBP) transducers and critical care patient monitors, BMC offers IBP transducer OEM/ODM services for making different combination of interface cable solutions and customised IBP interface/ transducer cable for the customers to integrate varied patient monitoring systems.

BMC manufactures IBP cables for various transducers like Abbot, Medex, Utah, Edwards etc.

NIBP CUFFS , CONNECTORS

Our NIBP cuffs are constructed of high- density flexible coated nylon fabric to ensure abrasion, chemical, air and Moisture-resistant. An anti-microbial treatment is performed on the patient monitor part namely cuff fabric to help prevent perspiration and mildew under cuff. The NIBP cuffs comes with a long-lasting hook and loop fastener which is tested for up to 100,000 times usage. They are available in six sizes which ranges from infant to adult category. It's been tested to withstand more than 300,000 inflation cycles and 100,000 cuff wrapping cycles, much longer than many leading brands.Therefore , making it ideal for the patient monitor manufacturers and medical equipment dealers. It has been made to meet CE, AHA, AAMI, ANSI, EN-71 recommendations.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                

CUSTOM OEM SOLUTIONS

We have proven our competence in providing customised medical wire harness quality products. Our newly developed products are inline temperature probes, cardiac output cables and ultrasound probes etc., which are still being considered technically impossible on Indian soil. A recent survey has measured our customer satisfaction at 93% via our quality custom oem solutions. As a wiring harness manufacturer,  we incorporate various Customized Engineering Product design,  All kind of tool design solutions,  Custom Connector design, Plastic component design and manufacture, Rapid Prototyping, In-process quality control  In-house testing System into our custom OEM solutions.

CUSTOMISED LITZ CABLE ASSEMBLY

The Customised Litz Cable Assembly serves as an interconnection between AC / DC module to Inverter.  The Litz cable assembly is specifically designed to counteract the skin effect, thereby reducing the eddy current loss. Suitable for high-frequency applications where the reduced eddy current losses are due to minimized skin and proximity effect. Widely used for X-Ray Generators , MRI applications such as high frequency application cables, high voltage DC cables (MRI power supply and amplifiers. Other applications that includes the usage of litz cable are wireless charging coils and induction cooking or heating application.

Medical Wire Harness 

Biometric Cables is a certified Wiring Harness Manufacturer in Chennai , who offers quality, customised medical wire harness products based on your  medical equipment requirement and application. Being the industry led medical wiring harness manufacturer, We have been serving the OEMS in the Medical equipment and Accessories industry for past 17 years. 

Custom Medical Wiring Harnesses

Dependability is an essential aspect when it comes to medical device manufacturing . Custom wiring harnesses is certainly a must, therefore for ensuring that the medical equipment and accessories are safe and reliable. From being a custom wiring harness manufacturer, we constantly push our boundaries in manufacturing highly reliable and quality interconnect  solutions for medical applications that are dependable at all times. 

Quality and Performance Tested

Even the slightest variation or flaw in the wiring components can greatly cause adverse consequences in patient diagnosis and health. Keeping this in mind, it is extremely crucial to implement rigourous quality controls and testing procedures for quality medical industry products. We conform to the industry standard consensus IPC / WHMA A 620 D standard ( IPS Standard for the Wiring Harness). Our manufacturing facility is RoHS compliant. Our expertise team and quality management systems (ISO 13845 Accredited) and processes ensures that our wiring harness are manufactured with utmost quality for your medical devices. 

ULTRASOUND TRANSDUCERS

Being an expert in wiring harness manufacturing , our reliable wiring harness systems in the ultrasound probe withstands the larger use cycles while maintaining it's intented purpose. Our BMC team of qualified engineers are specialised in local biomedical services such as Ultrasound Transducer / Probe Repairs in India. BMC ensures that all the Ultrasound Probe repairs meet the manufacturer's specifications before the delivery to our customers. All the repair works performed on Ultrasound Transducers are guaranteed for 6 months. BMC's quality probe repair work is available to our clients without the expense of costly manufacturer service contracts. Each BMC ultrasound transducer repair is performed on a requirement basis. Our local oem biomedical services and works coupled with our low prices have brought our customers back, leading to the repeated business by ultrasound diagnostic radiographers and sonographers at the business rate of 98%. Our repair works widely varies from Acoustic membrane, Cable replacement, Cable repair, Crystal replacement, Scan head replacement etc.

SPO2 SENSOR

Our medical wire harness assemblies spo2 sensors  complies with EN 60601- 1:2006/AC:2010 , EN 60601-1-2:2007/AC:2010 , ISO 80601-2-61:2011, ISO 10993 that adds the assurance in sensor quality. Our SpO2 sensors namely Adult clip, Adult flexible silicon, Multisite 'y', neonatal wrap, pediatric clip, and pediatric flexible silicon are mainly used by patient monitor manufacturers.. Custom made length SpO2 specifications could built upon request.  to the patient monitoring equipment manufacturers . They are available in variable lengths from 3ft to 9 ft, and custom lengths are also possible. They are extremely resistant to mechanical stresses, making them less prone to failure. Compatibility with common monitoring devices from all well-known manufacturers is assured. Our SpO2 sensors can be cleaned and disinfected using any standard disinfectant or cleaning agent based on aldehydes, alcohols, amines & ammonium compounds.

ECG CABLES

BMC has been known for manufacturing quality medical wire harness ECG Cables  for your customised monitoring requirements.Specific cable yoke concepts; functional, construction with an attractive design and a small outline; patient lead wires with Innovative materials for high flexibility and easy handling; user and patient-friendly. Cables with standard connection systems, customer- specific wiring harness manufacturing solutions that make sure unique products shielded and unshielded lead wires and coloured lead wires as an option. Reusable ECG precordial suction chest electrodes with universal connection & reusable peripheral clamp electrode for adults and pediatrics; Nickel- Silver, Silver Chloride and Nickel-plated with universal connection (4 mm socket and snap); supplied in packs of 4 pieces in the colours red, yellow, green and black. Complies with CE, AHA, AAMI EC 53, ISO 10993 Recommendations and CE certified.                                                                                               

OXYGEN SENSORS

  • Flow sensors are not just another accessory.
  • Designed for 5 years life time at 1 atmosphere at 25 deg C.
  • Made to meet ISO 80601-2-55: 2016, CE Certified.
  • Designed and manufactured according to EN ISO 13485:2003.
  • Accurate and Reliable Response.
  • Excellent Signal Stability oxygen sensors.
  • Stable against Interference of anesthetic agents.
  • Widely suitable for  oem medical device / equipment manufacturers such as anesthetic workstation/ machine manufacturers, Ventilator manufacturers, biomedical engineers, medical equipment exporters etc

BREATHING CIRCUITS

Our Breathing Circuits are designed and optimized for Mechanical ventilators, Anaesthesia machines, Transport ventilators. The ventilator circuits consists of Silicone smooth bore tubing, WYE connector, catheter mount tube, and water trap. This is a durable product. It can be sterilized by autoclave (up to 134°C), chemical stimulants for medical products, or EtO gases. Smooth Bore in the ventilator circuits is designed to cut water accumulation and volume compression. These circuits provides low compliance consistency and easy to clean. Tough material breathing circuit tube provides safe cuffs and kink resistance. Low resistance and mechanical dead space are given for each breath. Extremely Light weight breathing circuits for patient comfort. Our ventilator circuits  are CE- Certified and it complies with EN:ISO:12342:2009, making it an optimal choice for the ICU Ventilator manufacturers and Anesthesia machine manufacturers, importers and dealers.

FLOW SENSORS

Flow sensors are not just another accessory. They can make a big difference in the performance of your ventilation equipment and the delivery of numerous key measurements.BMC offers various types of technologies such as hot wire, differential pressure ,variable orifice ,faced orifice flow sensors cost effectively which is ideal for ICU Ventilator machine manufacturers and dealers. These Flow sensors are used for measuring volume flows in the field of anaesthetics/ventilation.

TEMPERATURE SENSORS

We manufacture various types of critical Temperature sensor / probes (patient warmers), Oral temperature sensors, inline temperature sensors, baby warmer sensors etc. Our biomedical chip thermistor assemblies embedded within the temperature sensors are designed for the use of continuous and intermittent patient temperature monitoring. Repeatability and fast response are essential factors for medical wire harness applications which caters to the needs of patient warmer manufacturer and infant radiant warmer manufacturers. Intensive care units along with patient recovery rooms have also adopted our patient temperature probes as part of their vital sign monitoring procedure.The temperature sensors / patient warmers can be customised according to your needs.

CAUTERY ACCESSORIES

The product range is rounded off by a series of single-use sterile products for special purposes and specific niche markets namely Cautery Pencils, Bipolar Forceps, Bipolar cables and Patient plates with Adaptor cables. BMC guarantees that only high- quality materials are used for the production of our forceps. Consistent and optimum spring tension for example, is ensured by using special surgical steel. The well-proven isolation coating resists without any problems highly alkaline cleaning agents, so that the electrical safety of the instrument is reliably ensured. The safety plug made of high-tech plastic encloses the complete connection area, even between the contact surfaces, in order to avoid the deposit of impurities in areas which are difficult to access. Our wiring harness solutions caters to the needs of cautery machine manufacturers and cautery machine brands.

ECG SIMULATOR

The Cardiosim series is an advanced, compact & portable simulator, compatible for use with different makes/models of ECG machines & monitors. It is an unique system for measuring up to 12 leads ECG at easily adjustable heart rates and arrhythmias.All models are capable of operating on mains & battery. The Cardiosim series is powered by 16-bit high performance microcontroller.One can use adaptor cable to connect and simulate ECG waveforms, instead of connecting complex ECG cables.In addition, the ECG cables with any type of leads can be connected to the universal stud of the ECG Simulator in very minimal time.

IBP CABLES

TBMC IBP cables provide the interface between various IBP transducers and almost all monitors, ensuring that it accurately monitors patient vitals.For meeting different interface of Invasive-Blood Pressure(IBP) transducers and critical care patient monitors, BMC offers IBP Transducer OEM/ODM services for making different combination of interface cable solutions and customised IBP interface/transducer cable for the customers to integrate varied patient monitoring systems.

BMC manufactures IBP cables for various transducers like Abbot, Medex, Utah, Edwards etc.

NIBP CUFFS , CONNECTORS

Our NIBP cuffs are constructed of high- density flexible coated nylon fabric to ensure abrasion, chemical, air and Moisture-resistant. An anti-microbial treatment is performed on the patient monitor part namely cuff fabric to help prevent perspiration and mildew under cuff. The NIBP cuffs comes with a long-lasting hook and loop fastener which is tested for up to 100,000 times usage. They are available in six sizes which ranges from infant to adult category. It's been tested to withstand more than 300,000 inflation cycles and 100,000 cuff wrapping cycles, much longer than many leading brands. Therefore making it ideal for the patient monitor manufacturers and medical equipment dealers. It has been made to meet CE, AHA, AAMI, ANSI, EN-71 recommendations.

CUSTOM OEM SOLUTIONS

We have proven our competence in providing customised medical wire harness quality products. Our newly developed products are inline temperature probes, cardiac output cables and ultrasound probes etc., which are still being considered technically impossible on Indian soil. A recent survey has measured our customer satisfaction at 93% via our quality custom oem solutions. As a wiring harness manufacturer , We incorporate Customized Engineering Product design,  All kind of tool design solutions,  Custom Connector design, Plastic component design and manufacture,Rapid Prototyping,In-process quality control  In-house testing System into our custom OEM solutions.

CUSTOMISED LITZ CABLE ASSEMBLY

The customised LITZ Cable assembly serves as an interconnection between AC/ DC Module to inverter. The Litz cable assembly is specifically designed to counteract the skin effect, thereby reducing the eddy current loss. Suitable for high-frequency applications where the reduced eddy current losses are due to minimized skin and proximity effect. Widely used for X-Ray Generators , MRI applications such as high frequency application cables, high voltage DC cables (MRI power supply and amplifiers. Other applications that includes the usage of litz cable are wireless charging coils and induction cooking or heating application.